Industries

Knowledge / Industry Guide

Differential Pressure Measurement in Industry Which device fits which application?

Differential pressure is a universal measurement principle — but requirements differ drastically by industry. What matters in a cleanroom (no drift, GMP audit trail) is secondary in furnace engineering (robustness at 80 °C ambient temperature). And in ATEX zones, ignition protection requirements apply on top. This guide shows which technology is the right choice where.

Six industries at a glance

01GMP / ISO 14644

Cleanroom & Pharma

Sensor drift ruins the validation

ISO 14644 and GMP Annex 1 (2022) require continuous monitoring of the pressure cascade — typically 10–15 Pa between cleanroom classes. Diaphragm sensors drift over months; the pressure-measuring part of the ring balance contains no diaphragm, no spring, and no components that age — it is physically drift-free.

5–50 Pa · no drift · 4–20 mA for BMS · alarm contact
Industry in detail
02Filter monitoring

Ventilation & HVAC

20 years of operation without readjustment

In ventilation systems, differential pressure across filters indicates contamination level. The ring balance measuring principle does not drift — no readjustment, no zero-point creep. A unique selling point for systems expected to run 20 years without major overhaul.

50–500 Pa · from 40 Pa · no readjustment
Industry in detail
03High-temperature environment

Furnace & Thermal Processing

Electronics fail above 85 °C

Industrial furnaces operate with radiant heat and combustion gases. Electronic sensors fail at housing temperatures above 60–80 °C. Ring balances separate the measuring element from the hot process via extended impulse lines — the transmitter can then be installed in a moderate environment (operating temperature up to 50 °C).

5–100 Pa · temperature-resistant · overpressure indication
Industry in detail
04Zones 0 / 1 / 20 / 21

ATEX / Hazardous Areas

Only one Rixen device for direct Ex-zone use

In zones with explosive atmospheres, the device must satisfy ignition protection concept Ex ia (Category 1). The RW65_EX_II is the only Rixen product approved for direct installation in Zone 0 and Zone 20. A Zener barrier on the safe side is always required.

40–1000 Pa · II 1 GD Ex ia IIC/IIIC T4 Ga Da · Zone 0 + 20
Industry in detail
05GMP Annex 1 (2022)

Aseptic Production

Batch release depends on calibration

Aseptic production areas (EU GMP Annex 1, 2022) require complete pressure documentation. Every re-calibration generates validation effort and OOS risk. Ring balances eliminate re-calibration structurally.

5–30 Pa · 4–20 mA + 0–10 V · control output optional
Industry in detail
06Aggressive media

Biogas & Renewables

H₂S and moisture destroy diaphragms

Biogas plants work with moist, H₂S-laden gas — aggressive toward standard materials. Digesters, gas pipelines, and storage are typically classified as Ex Zone 1/2. With the ring balance, the measurement medium does not contact the measuring mechanism, as pressure pulses are routed via separate pipework.

5–200 Pa · Ex Zone 1/2 · no media contact · membrane storage / flare
Industry in detail

Quick reference: device by industry

IndustryTypical spanRecommended deviceKey factor
Cleanroom (GMP)5–50 PaMU-Digitalmost common · no drift · LCD + 3 outputs
HVAC / Ventilation50–500 PaMU-Digitalno readjustment · LCD + 3 outputs
Furnace engineering5–100 PaRW65temperature-resistant · no power for display
ATEX Zone 0/140–1,000 PaRW65_EX_IIonly Ex ia device
Aseptic pharma10–30 PaMU-Digitalno drift · no readjustment · 3 outputs
Biogas5–200 PaRW65_EX_IIEx Zone 1/2 · no media contact

Frequently asked questions

Your application

Specific application?

Send us your key parameters — span, medium, zone, environment — we dimension free of charge.