Knowledge / Industry Guide
Differential pressure is a universal measurement principle — but requirements differ drastically by industry. What matters in a cleanroom (no drift, GMP audit trail) is secondary in furnace engineering (robustness at 80 °C ambient temperature). And in ATEX zones, ignition protection requirements apply on top. This guide shows which technology is the right choice where.
Six industries at a glance
Sensor drift ruins the validation
ISO 14644 and GMP Annex 1 (2022) require continuous monitoring of the pressure cascade — typically 10–15 Pa between cleanroom classes. Diaphragm sensors drift over months; the pressure-measuring part of the ring balance contains no diaphragm, no spring, and no components that age — it is physically drift-free.
20 years of operation without readjustment
In ventilation systems, differential pressure across filters indicates contamination level. The ring balance measuring principle does not drift — no readjustment, no zero-point creep. A unique selling point for systems expected to run 20 years without major overhaul.
Electronics fail above 85 °C
Industrial furnaces operate with radiant heat and combustion gases. Electronic sensors fail at housing temperatures above 60–80 °C. Ring balances separate the measuring element from the hot process via extended impulse lines — the transmitter can then be installed in a moderate environment (operating temperature up to 50 °C).
Only one Rixen device for direct Ex-zone use
In zones with explosive atmospheres, the device must satisfy ignition protection concept Ex ia (Category 1). The RW65_EX_II is the only Rixen product approved for direct installation in Zone 0 and Zone 20. A Zener barrier on the safe side is always required.
Batch release depends on calibration
Aseptic production areas (EU GMP Annex 1, 2022) require complete pressure documentation. Every re-calibration generates validation effort and OOS risk. Ring balances eliminate re-calibration structurally.
H₂S and moisture destroy diaphragms
Biogas plants work with moist, H₂S-laden gas — aggressive toward standard materials. Digesters, gas pipelines, and storage are typically classified as Ex Zone 1/2. With the ring balance, the measurement medium does not contact the measuring mechanism, as pressure pulses are routed via separate pipework.
Quick reference: device by industry
| Industry | Typical span | Recommended device | Key factor |
|---|---|---|---|
| Cleanroom (GMP) | 5–50 Pa | MU-Digital | most common · no drift · LCD + 3 outputs |
| HVAC / Ventilation | 50–500 Pa | MU-Digital | no readjustment · LCD + 3 outputs |
| Furnace engineering | 5–100 Pa | RW65 | temperature-resistant · no power for display |
| ATEX Zone 0/1 | 40–1,000 Pa | RW65_EX_II | only Ex ia device |
| Aseptic pharma | 10–30 Pa | MU-Digital | no drift · no readjustment · 3 outputs |
| Biogas | 5–200 Pa | RW65_EX_II | Ex Zone 1/2 · no media contact |
Your application
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